Chapter 20

Schematics & Troubleshooting

Schematics & Troubleshooting

Circuit schematics and troubleshooting guides for the Electrocompaniet amplifiers and preamplifiers, from the original 1973 Otala design through the EC production schematics, the 1982 preamplifier, and the later NRF/Special Version modifications.

Ported from Legacy/: evolution of the schematics, original 1973 schematics, the real EC schematics, 1982 preamplifier schematics, transformers, wiring & mechanical assembly, troubleshooting the amplifier, troubleshooting the preamplifier, the NRF modifications, calculations on the 25W amp, and the regulated 25W power amplifier.

Not ported: distortion_calculators.htm and SingleCalc.htm (an ActiveX distortion-calculator control β€” only ever worked in old IE, and the control binary itself isn’t something to carry forward) and a_strange_one.htm (linked from the old site as “a further schematic variant”, but the actual page content is just a generic “site under reconstruction” placeholder β€” no real schematic survives there).

One gap filled in during migration: the old site’s schematics page said “SCHEMATIC 5 is coming later” for the Special Version schematic and never delivered it, but the scanned image (ASpecial_SpecialVersion.jpg) existed unlinked in the old site’s files β€” it’s now included on the evolution of the schematics page.

Subsections of Schematics & Troubleshooting

Evolution of the Schematics

Also see the later schematics

The first design was taken directly from the paper by Otala and Lohstroh, AES 1973. To it was added a power supply only. The PCB layout and the mechanical design were done at EC.

Original Otala β€” first-series schematics

Only 10 amplifiers were made using these schematics. None exist today.

The next series was done after early 1976, and incorporated the first changes to the frequency compensation. The changes were made to improve the frequency response and slew rate of the amplifier.

Referring to the schematics above, the fixes were done on the first- and second-stage lead network (the RC’s between the emitters of the differential pairs); the lag networks on the collector sides were removed, and the input lag network was redimensioned.

After a breakdown of the first amplifier brought to the US, a non-intrusive (sound-wise) protection network was added to the amplifiers.

Several intermediate steps are missing, but at the end the design looked like what’s shown in the next schematics, which applies for amplifiers with serial numbers above 100 β€” these were heavily EC-modified. See the History section.

The real Electrocompaniet schematics, serial numbers approx. 100 and up

Note the reduced values of all input-stage resistors, indicating the increased quiescent current in these stages.

From serial no. 275, the Great Change was applied to the amplifiers.

This was the last of the EC designs, but in my own company I did two new modifications: one known only as the NRF Mod., the other known as “The Special Version”. The modifications were only further improvements, naturally following on from the EC time. See the NRF modifications page.

The “Special Version” schematic is shown here:

Special Version schematic (hand-drawn) Special Version schematic (hand-drawn)

Note the heavily reduced values of the output-stage emitter resistors β€” down to 0.33 ohm from 1 ohm! This reduces the AB nonlinearity, as described in my 1982 AES paper.

Note also the changed input stage, with a JFET differential pair as a source follower. It was found that the bipolar input stage added distortion caused by its nonlinear input base current acting on the input resistors. (Which again shows: when we reduced the input resistors from 6k8 to 2k2, we heard a sound improvement and believed it was caused by improved frequency-response behavior above 20kHz β€” it may have been the 10dB distortion reduction that we heard!) To reduce this distortion further, the JFET pair was added. Further, a cascode pair was added to eliminate the Miller effect and the nonlinear voltage modulation of the critical first stage.

The gain distribution was also changed β€” the 3rd stage gain was increased by raising the load resistors from 2k2 to 3k3. More gain was needed to increase the overall feedback to 40dB. It was found that increasing this particular point (3rd stage) was the less critical of the options. However, we got slightly more relative modulation effect on the 3rd stage than we wished for.

All in all, approximately 100 amplifiers were modified, and an additional 50 Special Versions were made.

By the end of the ’80s and the beginning of the ’90s, I tried a few more changes to the amplifier design, which never made it beyond the lab bench. Only one amp exists with these modifications. They included emitter followers added before the 3rd stage, to reduce the modulation effect mentioned above.

Also see some of the later calculations made on this amplifier.

What about some thoughts on the “Perfect 25W” amplifier? Or the perfect preamplifier, which was realized, but …

Anything you find missing, or any comments, are appreciated β€” reach out via the about page.

Original 1973 Otala Schematics

Otala amplifier schematic, original 1973, size reduced Otala amplifier schematic, original 1973, size reduced

Note the hand-drawing on the schematic. First attempts at traditional current limiting can be seen β€” this was soon discarded. Note also the extra resistors near the output: the loudspeaker was to be coupled between the output terminal and the small 0.1 ohm resistor to ground. This was a later idea (I don’t remember when it was introduced) which would give some current feedback in addition to the traditional voltage feedback. The effect would be to make the loudspeaker “invisible” to the amplifier.

Otala amplifier component list, original 1973, reduced size Otala amplifier component list, original 1973, reduced size

Note that you can see the prices on the transistors here: NOK 4.70 in qty 100 for BD203/204. Cheap transistors!

Otala amplifier specifications, original 1973, reduced size Otala amplifier specifications, original 1973, reduced size

The Real Electrocompaniet Schematics

The schematics of the real EC 25W amplifiers, shown below, are taken from a service manual, with full acceptance from Per Abrahamsen of Electrocompaniet. He approved of, and even supported, the idea of making these schematics public through this site, in order to cover the history of Electrocompaniet.

Power amplifier schematic Power amplifier schematic

Note that the schematic layout is very close to the original, except for the changes to the compensation networks (look at the emitters on the differential voltage-amplification pairs). The major changes can be found by looking at the component lists below, which apply for amplifiers with serial numbers below 275. The component list for serial numbers above 275 is covered in an addendum further down. You’ll need both lists, cross-checked, to get the full picture.

Component list, part 1 of 5 Component list, part 1 of 5

(This scan is a bit rough β€” a better one may come later.)

Component list, part 2 of 5 Component list, part 2 of 5

Component list, part 3 of 5 Component list, part 3 of 5

Component list, part 4 of 5 Component list, part 4 of 5

Component list, part 5 of 5 Component list, part 5 of 5

Above 275

Component lists for serial numbers above 275, the Great Change:

Component list for serial numbers above 275, part 1 of 2 Component list for serial numbers above 275, part 1 of 2

Component list for serial numbers above 275, part 2 of 2 Component list for serial numbers above 275, part 2 of 2

So β€” this covers it. No further change was done to these amplifiers by Electrocompaniet. Well, not quite true β€” I did some further modifications after I left Electrocompaniet; see the NRF modifications page.

I’m not quite sure how many amplifiers were made, but by mid-‘77 we had reached serial no. 275, which took 2 years to reach. From then I believe approx. 50 units were manufactured each month, until approx. 1981-82, when Electrocompaniet introduced the Ampliwire series, which replaced the 25W amplifier. This means there could be some 2000 amplifiers around. Perhaps Per knows more.

See also more information on transformers, wiring, mechanical assembly and troubleshooting.

1982 Preamplifier Schematics

Preamp ‘82, block 1 β€” phono stage Preamp ‘82, block 1 β€” phono stage

This is the phono stage, handling both MM (Moving Magnet) and MC (Moving Coil) pickups. The design uses active RIAA compensation, which was untraditional for the EC design β€” up to this time it used passive high-pass and active low-boost. The gain stages are designed to handle the active feedback, and note (!!!!!), the active RIAA compensation used shunt feedback. A tough job to calculate, but when that was done, it worked wonders!

Preamp ‘82, block 2 β€” line stage Preamp ‘82, block 2 β€” line stage

The line-stage section is more traditional, with a normal series-feedback line stage. Note the extra buffer on the output.

For both block schematics above, note the roman numbers inside the amplifiers, denoting the particular gain block used.

Gain stages 3 and 4, ‘82 Gain stages 3 and 4, ‘82

This drawing shows gain blocks 3 and 4. Note the completely symmetrical design. The other gain stages also used an ingenious method of utilizing all the current from the last differential stage. Also note the current generators β€” ever seen something like that? Well, it works!

Details on compensation and other design choices will be described further in a later write-up. Don’t try to build the gain stage as shown above without that context β€” smoke will arise. Be patient.

Transformers, Wiring & Mechanical Assembly

This page is intended to help you if you’re going to service your amplifier. Electrocompaniet still services their old amplifiers, and I still service those I modified between 1979 and 1983 β€” however, the process may be slow (too much other stuff to do), so if you’re good with a soldering iron and have some instruments to help you along, this page together with the schematics may be what you need.

The transformers were also special:

Transformers Transformers

And the wiring harness:

Wiring harness Wiring harness

We thought we ought to have those exploded mechanical-assembly-view drawings, like the Japanese manufacturers did. What do you think about this?

Mechanical assembly, exploded view Mechanical assembly, exploded view

Then onto the troubleshooting pages.

Troubleshooting Your Amplifier

This page contains info on troubleshooting the power amplifier. For some info on the preamplifier, see Troubleshooting the Preamplifier.

The following are excerpts from the original service manual of the EC 25W amplifier.

Troubleshooting the amplifier, page 1 Troubleshooting the amplifier, page 1

Troubleshooting the amplifier, page 2 Troubleshooting the amplifier, page 2

Troubleshooting the amplifier, page 3 Troubleshooting the amplifier, page 3

If you have specific problems, get in touch via the about page, and if I know the answer I’ll follow up β€” and the case will also be added here. Also see more drawings on the transformers, wiring & mechanical assembly page.

Troubleshooting the Preamplifier

I will put up schematics and other material on the preamplifier as well. However, first a few tips, based on real cases I’ve had in recent years.

“Scraping” in the volume control

This is due to DC leakage through the coupling capacitors, out from the RIAA stage and into the line stage. Replace the RIAA output electrolytics with 2.2 Β΅F polyester, and the line-stage input capacitors with 0.68 Β΅F polyester. Remove the 100k loading resistors.

The NRF Modifications

After I left Electrocompaniet in 1979, I tried to start up a new audio company in Asker together with two good friends, Paal Rasmussen and Espen Evensberget. We called the company “Norsk Radiofabrikk” (in English, the Norwegian Radio Manufacturing Company). We wanted it to sound old-fashioned, and really had a lot of good fun with this. However, our own original designs never made it into reality. In 1980, or thereabouts, we started to modify EC amplifiers. We modified between 50 and 100 amplifiers, and a somewhat lesser number of preamplifiers. The sound improvement was very good β€” not too surprising, since I knew these amplifiers in and out. Later we did some 50 amplifiers from the ground up, called the Special Version β€” the modification taken to its logical end. The components for these amplifiers came partially from Electrocompaniet. I don’t think Per liked it, but I also don’t think he really minded β€” if he had, he wouldn’t have sold us components, like cabinets and so on.

I have had some trouble locating all the schematics and component lists β€” don’t really know where I have (mis)placed them. However, I have redrawn the schematic for the modified amplifier below. Please be aware that the schematic is not to be used for commercial purposes without my permission. All private use is encouraged.

Schematic for the modified amplifier Schematic for the modified amplifier

Components with red values are changed, components with blue values are new, otherwise equal to original values. Please get in touch regarding proper frequency compensation of this amplifier.

I’ve also included some pictures of the modified circuits below, so that you can see for yourself how we did the practical part of the modifications. Note that none of the traces were cut on the circuit board β€” all new components were wire-mounted (“bird’s nests”). Not the prettiest thing, but it sure works.

The modification significantly reduces the distortion of the amplifier, bringing much more clarity to the midrange, a tighter bass, and a smoother, less harsh top.

(A later note also mentioned a further schematic variant that popped up β€” apparently a later version that also never made it into reality, with component values and general setup equal to the modified ones described here, but with an extra double pair of output transistors and emitter followers added before the third stage. That particular schematic image itself hasn’t survived.)

Modification photos

(Captions translated from the original Norwegian file names.)

Amplifier with modified board Amplifier with modified board

Amplifier with modified board, view 2 Amplifier with modified board, view 2

Input modification, view 2 Input modification, view 2

Input modification, view 3 Input modification, view 3

Input modification Input modification

Modification of the current generators Modification of the current generators

Modified amplifier board Modified amplifier board

Calculations on the 25W Amp

The following image is the first of an analysis done on the 25W amplifier. The date, 4 July 1980, indicates that this was done after I left EC (which was in ‘79, at least on a full-time basis β€” after a short break in ‘80 or so, I returned on a consultancy basis to do more work for them until sometime in 1982).

I will upload the whole analysis. For those technically inclined, it should be interesting β€” lots of similar analysis was also done earlier. I got the feeling that many people believed we were only some kind of non-serious hippies. Well, in a way we were outside the establishment, but we did our mathematics! Also note the point made at the end of the note, saying that feedback below 20dB is no good idea when it comes to distortion.

Analysis of the 25W amplifier Analysis of the 25W amplifier

The Regulated 25W Power Amplifier

We noted early on that the power supply had a significant effect on the sound. We decided to implement regulated power supplies for the amplifier. I’m not quite sure when we did this, but it might have been sometime in ‘76, possibly ‘77. We did it straightforward β€” no switching, no nonsense, only linear regulators. Hot? Yes, indeed!

I’ve had some trouble locating the schematics for the regulators, but I believe I’ve found them. It’s possible that the ones shown here are preliminary schematics β€” the design never made it into production, so I’m not quite sure if any other version ever existed.

Only a couple of these amplifiers were ever made, and one of them was returned to me for service a couple of years ago. Sadly, it was by then beyond repair.

The amplifier has two sets of supplies, one for the pre-stages and one for the output stages, so two sets of regulators were needed.

Output stage regulator schematic Output stage regulator schematic

Note the Q27 emitter β€” it should be coupled to the unregulated pre-stage power supply. Q27 acts as a current generator and needs some voltage headroom. Note also that there are no current limiters, so if the regulated output was shorted to ground, blue smoke was the result!

The transistors are listed with only numbers: 139/140/203/204 are BD, and 413 is BC. All BD transistors were heatsinked β€” in fact, they were mounted onto the bottom plate of the amplifier!